PISTON FILLING MACHINE

Product Description

Piston Filling Machine Ideal Solution for Thick, Viscous, and Semi-Viscous Liquids

A Piston Filling Machine is designed to fill thick, semi-viscous, or chunky products with high precision and minimal wastage. Perfect for sauces, jams, honey, shampoos, gels, and creams, this machine uses a volumetric piston-based system that ensures consistent fills every time. Widely used in food, cosmetics, personal care, and pharmaceutical industries, the Piston Filling Machine delivers smooth, clean, and high-speed fillingboosting productivity and maintaining hygiene standards on the production line.

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Technical Specifications of Piston Filling Machine

(Specifications may vary based on model and product type)

Specification	Details
Filling Range	50 ml to 5000 ml (customizable per requirement)
Filling Accuracy	1% (depending on viscosity and nozzle type)
Machine Output	15 to 60 fills per minute (based on volume)
Number of Filling Heads	1, 2, 4, 6, 8 (expandable)
Suitable Products	Sauces, creams, gels, oils, honey, adhesives
Filling Mechanism	Pneumatic or Servo-driven Piston Cylinder
Nozzle Type	Anti-drip / Shut-off / Diving nozzles
Construction Material	SS 304 / SS 316 (GMP-compliant)
Power Requirement	220V / 380V, 3 Phase, 50/60 Hz
Air Consumption	46 Bar (pneumatic models)
Control System	PLC with Touchscreen HMI
Cleaning System	CIP (Clean-in-Place) system (optional)
Container Compatibility	Bottles, jars, tubs, containers

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FAQs for Piston Filling Machine

1. What is a piston filling machine and how does it work?
A piston filling machine uses a volumetric piston cylinder to pull in and push out thick or semi-thick liquids into containers with precise volume control.

2. Which types of products are ideal for piston filling machines?
This machine is perfect for viscous and semi-viscous products like sauces, chutneys, shampoo, cream, honey, gels, pastes, and even chunky liquids with particulates.

3. Can a piston filler handle different container sizes?
Yes, piston fillers can be easily adjusted to fill various container sizes, from small jars to large bottles, using the same machine.

4. What industries typically use piston filling machines?
Industries like food & beverage, personal care, cosmetics, chemicals, and pharmaceuticals rely on piston filling machines for accurate and hygienic filling of thick products.

5. How accurate is a piston filling machine?
These machines offer excellent filling accuracytypically 1%ensuring consistency and reducing product waste during production.

6. Is this machine suitable for filling foamy or chunky products?
Yes, with diving nozzles and anti-drip mechanisms, the machine is capable of handling foamy, chunky, or dense liquids effectively.

7. Can it be integrated with other packaging equipment?
Absolutely. The piston filler can be connected with conveyors, capping machines, and labeling systems to form a complete automatic packaging line.

High-Efficiency Semi-Automatic Solution

Our Piston Filling Machine caters to diverse applications in chemical, food, medical, and beverage industries. Its semi-automatic configuration and computerized control system offer a balance between ease of use and precise operation. Built with durability and performance in mind, it achieves consistent results and efficient filling cycles with minimal manual intervention.


Eco-friendly Design for Modern Operations

With lower energy consumption and stable performance, the machine meets contemporary sustainability standards. Its metal construction ensures longevity, while eco-friendly features support responsible production. These aspects reduce your facilitys operational footprint and contribute to a quieter, cleaner working environment.


Simple Controls and Versatile Applications

The intuitive control interface and frequency speed control allow rapid adjustments to match your processing needs. Suitable for a wide range of products, the filling system accommodates various liquid viscosities and packaging requirements. Whether in a factory, laboratory, or production facility, its versatility and simple management bring tangible benefits to everyday operations.