Product Description
4-Line Liquid Filling and Capping Machine (Servo Base)
Our 4-Line Liquid Filling and Capping Machine (Servo Base) is an advanced high-speed automatic filling solution designed for precise and efficient liquid packaging. This machine is ideal for pharmaceutical, food, cosmetic, and chemical industries, ensuring accuracy, consistency, and productivity.
Technical Specifications:
Machine Type: 4-Line Servo-Based Liquid Filling & Capping Machine
Filling Capacity: 50ml to 1000ml (Customizable)
Filling Mechanism: Servo Motor Driven Piston Filling
Accuracy: 99.9%
Speed: Up to 60-100 Bottles Per Minute (Depends on bottle size & liquid viscosity)
No. of Filling Heads: 4
Capping System: Automatic Screw/ROPP/Press-On Capping
Control System: PLC with HMI Touchscreen
Bottle Types: PET, HDPE, Glass, etc.
Power Supply: 220V/50Hz (Customizable)
Material: SS304/SS316 (Contact Parts) for GMP Compliance
Features: Drip-free filling, No-bottle No-fill sensor, Easy changeover, Low maintenance
This machine ensures precision, hygiene, and efficiency, making it the perfect choice for modern liquid packaging needs.
Advanced Filling and Capping AutomationThis machine integrates a monoblock construction, seamlessly performing both filling and capping operations on a single line. Its computerized PLC-based control system with a touch screen interface provides easy adjustments and real-time monitoring, ensuring precise liquid filling and secure cap placement for every cycle.
Flexible Application and High ThroughputDesigned for flexibility, the 4 Line Liquid Filling & Capping Machine accommodates a range of bottle sizes and types, including PET, glass, HDPE, and PP. With capacity to process 80-120 bottles per minute depending on product viscosity and bottle dimensions, it is ideal for both small-batch and high-demand production environments.
Enhanced Safety and CleanlinessSafety features such as emergency stops, safety guards, and overload protection are built-in for operator protection. The CIP (Clean-In-Place) compatibility streamlines sanitation, allowing for efficient, residue-free cleaning without machine disassembly, thereby minimizing downtime and ensuring product quality.
FAQs of 4 line Liquid Filling & Capping Machine:
Q: How does the 4 line liquid filling and capping machine accommodate different bottle sizes and types?
A: This machine supports bottle diameters from 30 to 100 mm and heights from 50 to 300 mm. It is compatible with PET, Glass, HDPE, and PP containers. Easy changeover features and adjustable conveyor belt allow quick adaptation between different bottle shapes and sizes without extensive downtime.
Q: What are the key steps in the filling and capping process with this machine?
A: Bottles move along the conveyor to the filling station, where four drip-free nozzles precisely dispense the desired liquid volume (50 ml to 1000 ml). Filled bottles then advance to the capping unit, where screw or ROPP caps are automatically placed and sealed before exiting for packaging. The entire process is monitored and controlled via a PLC-based touch screen HMI.
Q: When is machine cleaning required, and how is it performed?
A: Regular cleaning is essential to maintain hygiene, particularly during product or batch changeovers. The machine is CIP (Clean-In-Place) compatible, allowing automated internal cleaning of all contact parts with minimal manual intervention, ensuring compliance with industry sanitation standards.
Q: Where can this machine be used, and what industries benefit most from it?
A: The 4 line liquid filling and capping machine is suitable for pharmaceutical, food, beverage, cosmetics, and chemical industries. Its adaptability and precision enable manufacturers, producers, and other industry stakeholders across India and globally to achieve efficient, hygienic packaging for a range of liquid products.
Q: What safety features are included to protect operators during use?
A: Safety is ensured with an emergency stop button, safety guards around moving parts, and overload protection systems. These features help prevent accidents and machine damage during operation or unexpected events, providing a secure working environment.
Q: How user-friendly is operation and control of the machine?
A: Operation is straightforward due to the user-friendly HMI display and PLC control system. Operators can adjust settings, monitor performance, and troubleshoot issues directly from the touch screen interface, making it accessible even to those with limited technical expertise.
Q: What key benefits does this machine offer over manual filling and capping systems?
A: Compared to manual systems, this fully automatic machine dramatically increases production speed, ensures consistent filling accuracy (1%), reduces human error, minimizes product wastage with drip-free nozzles, and lowers operational labor costs. Additionally, its CIP compatibility and quick changeover abilities further enhance productivity and product safety.